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Progressive die stamping is one of the several die stamping techniques available today
Gone are the days when a manufacturer had to change the tool numerous times in a single press
or employ multiple presses, each performing a separate function for fabricating one part.
Today’s high-performance metal stamping allows for the production of higher-quality, high-precision parts at a lower cost than ever before.
Progressive die stamping is one of the several die stamping techniques available today
that meets the growing need for complex components and precise performance.
What Is Progressive Die Stamping?
Progressive die stamping is a metal forming method that may produce parts for a variety of industries.
Progressive dies are frequently used in high-volume production because their components are designed to operate at faster speeds.
Tool steel is commonly used to make dies for this approach because of its ability to withstand severe stress loading,
maintain the precise cutting edge necessary, and withstand the abrasive pressures used during the operation.
The following metals are frequently used in progressive die stamping:
- Copper
- Aluminium
- Stainless steel
- Brass
- Steel
Here, a stock strip transports the part from station to station,
with the finished product being removed off the strip at the end.
Various metal modification processes are frequently used in the progressive die stamping method, such as:
- Bending
- Punching
- Coining
Progressive Metal Stamping- Process:
Progressive metal stamping necessitates several workstations, each of which supports a different aspect of the manufacturing process. A stock strip transports the metal sheet fed into the stamping press from one station to the next. When the procedure is finished, the final product is retrieved from the final station.
The progressive metal stamping method incorporates several processes such as bending, coining, punching, and embossing. Each of these methods is compatible with the press’s automatic metal feeding mechanism.
When a strip of metal is pulled from the feeding system, it is unrolled from the coil. It permits each station in the process to perform its task, resulting in a finished component.
The carrying web is the material from which the part is taken
at the end and sent to a scrap bin. The carrying web is recycled and reused after the cutting operation is complete.
During the progressive stamping process, each station performs a different task.
As a result, the metal strip’s evolution must be highly accurate.
Precision can be as small as a thousandth of an inch or even smaller,
which is commonly required for delicate components and parts.
Progressive Die Stamping Applications
Progressive die stamping is an efficient and cost-effective process for creating huge quantities of parts,
making it a good fit for industries like:
- Healthcare
- Mining
- Food and beverage
- Appliances
- Electronics
- Automotive
- Aerospace
Benefits of Progressive Die Stamping
- Minimal scrap
- Decrease labor costs
- Short setup times
- Manufacture small parts with strict tolerances quickly.
- Saves time and costs by combining various operations
- Long run lengths
There are numerous advantages to using a progressive stamping press or tool. T
his production method optimizes and maximize your productivity and earnings by incorporating it into your industrial infrastructure.
